Product Description

 

Hydraulic Cylinder used on Front Loader
Hydraulic cylinders are an integral part of many machines and devices, and front loaders are no exception. Front loaders, also known as front end loaders or simply loaders, are heavy equipment machines used for moving, handling, and lifting materials such as dirt, sand, rocks, and other construction debris. The hydraulic cylinder in a front loader is a key component that enables the machine to perform its various functions. It is responsible for lifting the bucket and moving it into position to scoop up material. The hydraulic cylinder also allows the bucket to be lowered and dumped, releasing the material at the desired location. The combination of the hydraulic cylinder and the front loader is a force to be reckoned with. They work together seamlessly, enabling the loader to perform tasks quickly and efficiently. The hydraulic cylinder’s strength and precision make it an indispensable part of the front loader, ensuring its smooth operation and reliability.

 

Hydraulic Cylinder used on Side Loader
The side loader garbage truck is a remarkable piece of engineering, designed with efficiency and hygiene in mind. The truck’s unique design, which includes a hydraulic cylinder, allows it to handle large volumes of trash with ease. The hydraulic cylinder in a side loader is made up of 2 main parts: the cylinder tube and the piston. The cylinder tube is a hollow metal cylinder that contains the hydraulic fluid. The piston is a CHINAMFG metal rod that slides within the cylinder tube.  The hydraulic cylinder is the driving force behind the side loader garbage truck’s capabilities. It powers the lifting and tilting mechanisms that are essential for emptying trash containers into the truck’s body. The cylinder uses pressurized hydraulic fluid to generate the force necessary to manipulate the trash container.

 

Hydraulic Cylinder used on Rear Loader
The rear loader garbage truck is a specialized vehicle designed to handle the collection and disposal of trash in an efficient and hygienic manner. It features a unique loading mechanism that allows trash to be emptied directly into the truck’s body from the side, rather than from the rear or top.The hydraulic cylinder is what powers the trash container lifting mechanism. It uses pressurized hydraulic fluid to generate the force needed to tilt and empty the trash container into the truck’s hopper. This design allows for quick and effortless emptying, reducing the time and effort needed for trash collection.The hydraulic cylinder in a rear loader must be able to withstand significant forces and pressures, as it is responsible for lifting heavy loads and repeatedly performing this task over time. 

About Us
Established in   1988 , HangZhou LD Machinery Co, LTD. (hereinafter referred to “LD”) is a leading manufacturer specializing in the design, research, development, manufacture and marketing in the hydraulic industry. Being one of major suppliers of customized components and cylinders for manufacturers spreaded all over the world, the company is committed to offer high quality products with competitive prices and excellent service worldwide.

Headquartered in HangZhou City, ZHangZhoug Province, the company wholly owns a subsidiary production factory named “HangZhou YUEWEI Hydraulic Technology Co., Ltd”, which covers an area of more than   380,000 square meters , possesses abundant technical strength and sound production management system, superior machining production equipment, strict and effective quality control system, advanced and excellent inspection instruments.

More than   35  years experience in machining industry, with over   10  experienced technical engineers and   150  skilled workers, LD has a senior engineering technical team with special skills and rich experience in product design, casting, forging, and CNC machining, can handle special material, structure, defect and processing, meet the evolving needs, and provide optimal solution and real one-stop service to customers.
 

Hydraulic Cylinder Producing Process

Step1: Quality Control on Raw Material
We have our own lab in factory, inspect the raw material and do the test. For every batch of material we received, we will ask supplier provide their certificate, and then cut them to do the test again to see if the results match the certification. Also, every batch we received, we will cut them into pieces to check the air bubbles. Once they are all qualified, we will accept it, and all detail information will be recording in our ERP system. We will also pay lot of attention on the salt spray test for chrome rod. Every month, we will cut the material, put them into test machine to see if it reach the requirement. All the result will be recorded at our QC department. If customer need, we can provide it.

Step2: Quality Control on Machining

we start doing components machining from 1988 with 36 years experience now and insist doing 100% inspection. We spend lots of money, invest on auto robots and machines. Now half of the producing line is by robot so that we can ensure our quality be stable good. For every part of the cylinder, we do 3 times inspecting. Firstly, workers will do self inspection. Secondly, we have tour-hour inspection checking the products, 2 times in the morning and 2 times in the afternoon, make sure that every step is good. After the products are all completed, we will do 100% inspection. For thread, for the tolerance, everything, we need double check. Also, we have specific warehouse just for the measuring tools. Every inspector have their own measuring tool and we will check the measuring tools regularly to make sure they are all in good condition, so that the measuring results will be convincing.

Step3: Quality Control on Welding

We are qualified to AWS certification, which is very popular in North American market. First, for the visual test, we will make sure that every components are welded good, look beautiful. And the second, we need to check the penetration. We have more than 15 years experience, we do know what kind of designing angle can make the cylinder welding strong. Once we finish the first article, we will cut it and analyse the welding to see if it is fulfill the groove. And then do the radiographic testing to make sure there is no gap inside. What’s more, we will do the ultrasonic test to check the program for the robot. Now 80% of welding is doing by robot. Once the program confirmed, no 1 can change it unless the welding manager, and they only have 5% right.

Step4: Quality Control on Assembling
For assembling, we have some difference with others. The brand we uses for seals are all those famous brand like Aston, Parker, Hallite. The cylinder we give to our customer has 2 years warranty. For our company, we engrave our part number and manufacturing date for the quality warranty. So no matter for seals or any others, as long as they are parts of cylinder, if it is under 2 years, we will take responsibility for them. And we will do the test for every cylinder like for pressure after we finish assembling.

Step5: Quality Control on Painting
We have our half auto painting line. Right now, we can paint about 1500 cylinders per day, which is about 1 container. Before we do the painting, we will do the wash first and for every cylinder, we will test for hardness, thickness and adhesion to make sure the painting are all good, which will be recorded into OQC report, print out and stick on the box, ship to you with your products.

Step6: Hydraulic Cylinder Packing
For every cylinder, we have the stick to show the detail information like bore size, stroke and working pressure. And we will use individual plastic bag packing. If customer need, we can also use individual carton box packing. We will fasten 1 floor after 1 floor with plat, so customer can only cut what they need and other layer will still be fasten. Moreover, there will be plywood pallet or plywood box for customer choosing. We will also send the loading picture to customer after we ship them to make sure everything is well loaded in China.

Packing Reference

Order Process

Enterprise Features

FAQ
Q1. What is LD product’s quality assurance?
100% inspection for each product before shipping with inspection rereport for tracking.

Q2: How long is the warranty on LD products?
The warranty is 2 years for general products since the date of shipment.

Q3: How LD deal with the quality problem during warranty period?
1. LD will take the corresponding cost caused by customer local reparing. 
2. LD will provide the product by free if the repair cost is higher than the product value, but the freight involved shall be borne by customer side.

Q4: How to ensure the order can be shipped on time?
LD will send the “production schedule” every week after receiving customers’ orders. If any delays, LD will inform customers 3 weeks in advance, so as to facilitate the customer to arrange the schedule.

Q5: Does LD offer delivery service?
Yes. LD has deep cooperation with logistics companies all over the world to provide customers with quick and convenient “Door-to-Door services”,including sea, air and express.

Q6: How LD control the product quality?
1. Raw materials: We will test the material of each batch of raw materials we receive, and the piston rod will be tested with salt spray. This is to ensure that the material of our products meets the requirements at the beginning.
2. Processing: We have the leading machining equipment, and obtained ISO9001 certification.
3. Welding: Our factory is equipped with welding robots, and has obtained the AWS certification.
4. Assembly pressure test: 100% testing with OQC report for cHangZhou. The seals we use are: Hallite, Aston and Gapi

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Certification: ISO9001
Pressure: Medium Pressure
Work Temperature: Normal Temperature
Acting Way: Double Acting
Working Method: Straight Trip
Adjusted Form: Regulated Type
Samples:
US$ 299/Piece
1 Piece(Min.Order)

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Customization:
Available

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single acting hydraulic cylinder

Can single-acting hydraulic cylinders be employed in material handling equipment?

Yes, single-acting hydraulic cylinders can be employed in material handling equipment. Here’s a detailed explanation:

Material handling equipment is widely used in various industries, including manufacturing, logistics, construction, and warehousing, to efficiently move, lift, and transport materials and goods. Single-acting hydraulic cylinders play a crucial role in the operation of many types of material handling equipment.

These cylinders are commonly found in equipment such as forklifts, pallet jacks, scissor lifts, lifting tables, and conveyor systems. They enable controlled lifting, lowering, tilting, and pushing/pulling actions, allowing for precise material handling and positioning.

Single-acting hydraulic cylinders offer several advantages in material handling applications:

1. Lifting Capacity: These cylinders can generate substantial force, enabling the equipment to lift heavy loads. The lifting capacity can be designed to meet the specific requirements of the material handling equipment.

2. Controlled and Smooth Operation: Single-acting hydraulic cylinders provide precise control over the movement of materials. The hydraulic system allows for smooth and gradual lifting, lowering, and tilting actions, ensuring safe and efficient material handling.

3. Compact Design: Single-acting hydraulic cylinders have a compact design, making them suitable for integration into various material handling equipment. The cylinders can be installed in tight spaces without compromising performance or functionality.

4. Cost-Effective: Single-acting hydraulic cylinders are generally more cost-effective compared to other types of hydraulic cylinders. Their simpler design and reduced complexity contribute to lower manufacturing and maintenance costs.

5. Durability and Reliability: Material handling equipment often operates in demanding environments, subject to heavy loads, impacts, and repetitive cycles. Single-acting hydraulic cylinders are designed to withstand these harsh conditions, offering durability and long-term reliability.

6. Safety Features: Many material handling equipment applications require safety features, such as load-holding valves and emergency lowering systems. These safety features can be integrated into the hydraulic system of single-acting cylinders to ensure safe operation and protect against accidents.

It is important to note that while single-acting hydraulic cylinders are commonly used in material handling equipment, the specific cylinder type and configuration may vary depending on the equipment’s design and requirements. Other types of hydraulic cylinders, such as double-acting cylinders or telescopic cylinders, may also be employed in certain material handling applications.

In summary, single-acting hydraulic cylinders are indeed employed in material handling equipment. Their lifting capacity, controlled operation, compact design, cost-effectiveness, durability, and safety features make them well-suited for various material handling applications across different industries.

single acting hydraulic cylinder

Can single-acting hydraulic cylinders be used in hydraulic presses?

Yes, single-acting hydraulic cylinders can be used in hydraulic presses. Here’s a detailed explanation:

Hydraulic presses are widely used in various industries for applications such as stamping, forming, punching, and molding. They utilize hydraulic cylinders to generate and control the force required for these operations. Single-acting hydraulic cylinders are well-suited for integration into hydraulic presses due to their ability to provide force in one direction. Here are some key points on using single-acting hydraulic cylinders in hydraulic presses:

1. Force Generation: Single-acting hydraulic cylinders are capable of generating substantial force when hydraulic pressure is applied to the piston for extension. This force is utilized in hydraulic presses to exert pressure on the workpiece or tooling for tasks such as bending, shearing, or compressing. The hydraulic cylinder converts the hydraulic energy into linear force, allowing the press to perform a wide range of applications.

2. Press Cycle Control: Hydraulic presses require precise control over the force and stroke during operation. Single-acting hydraulic cylinders can be actuated through control valves to control the extension and retraction of the piston. The valves enable the operator to regulate the flow of hydraulic fluid, thus controlling the force applied by the cylinder. This control allows for accurate and repeatable press cycles, ensuring consistent results and efficient production.

3. Safety Features: Hydraulic presses often incorporate safety features to protect operators and prevent damage to the press or tooling. Single-acting hydraulic cylinders can be integrated into these safety systems. For example, pressure relief valves can be installed to limit the maximum force exerted by the hydraulic cylinder, preventing overload situations. Additionally, emergency stop buttons, safety interlocks, and guarding systems work in conjunction with the hydraulic cylinder to ensure safe operation of the hydraulic press.

4. Durability and Reliability: Single-acting hydraulic cylinders are designed to withstand high pressures and heavy loads, making them suitable for the demanding conditions of hydraulic presses. They are constructed using robust materials and undergo rigorous testing to ensure durability and reliability. The cylinders can endure frequent use and provide consistent force application throughout their operational lifespan, contributing to the overall performance and productivity of the hydraulic press.

5. Customization Options: Single-acting hydraulic cylinders offer customization options to suit specific requirements in hydraulic presses. Parameters such as bore size, stroke length, and mounting configurations can be tailored to match the press’s design and application. This flexibility allows for optimal integration and performance in hydraulic press systems.

It is important to consider the force capacity, stroke length, and other technical specifications of the single-acting hydraulic cylinder to ensure compatibility with the specific hydraulic press application.

In summary, single-acting hydraulic cylinders can be effectively used in hydraulic presses for force generation, press cycle control, safety, and durability. Their ability to provide controlled linear force makes them suitable for a wide range of pressing applications across various industries.

single acting hydraulic cylinder

How does a single-acting hydraulic cylinder manage variations in load capacity and weight?

A single-acting hydraulic cylinder is designed to effectively manage variations in load capacity and weight in hydraulic systems. Here’s a detailed explanation:

1. Adjustable Force Output: Single-acting hydraulic cylinders allow for adjustable force output, which enables them to handle variations in load capacity and weight. The force generated by the cylinder can be controlled by adjusting the hydraulic pressure supplied to the pressure chamber. By increasing or decreasing the pressure, the cylinder can generate the necessary force to accommodate different loads and weight requirements.

2. Mechanical Advantage: Single-acting hydraulic cylinders utilize the mechanical advantage of the piston design to manage variations in load capacity and weight. The piston has a larger effective area on the pressure side and a smaller effective area on the return side. This size difference creates a mechanical advantage, amplifying the force output compared to the hydraulic pressure input. As a result, the cylinder can generate a greater force to handle heavier loads.

3. Load-Sensing Control: In some hydraulic systems, load-sensing control mechanisms can be incorporated to further manage variations in load capacity and weight. Load-sensing systems continuously monitor the load on the cylinder and adjust the hydraulic pressure accordingly. This ensures that the cylinder generates the appropriate force based on the actual load, optimizing efficiency and preventing overloading or underutilization.

4. Customizable Cylinder Design: Single-acting hydraulic cylinders can be customized in terms of size, dimensions, and force capacity to match specific load requirements. By selecting the appropriate cylinder size and specifications, variations in load capacity and weight can be effectively managed. Customization ensures that the cylinder is appropriately sized and capable of generating the necessary force to handle the expected loads.

5. System Design Considerations: Proper system design considerations play a crucial role in managing variations in load capacity and weight. The hydraulic system should be designed with the appropriate pump capacity, valve selection, and overall system configuration to ensure optimal performance. By considering the anticipated load variations and weight requirements, the hydraulic system can be designed to accommodate these variations effectively.

6. Safety Factors and Overload Protection: Single-acting hydraulic cylinders are typically designed with safety factors to provide a margin of safety and accommodate variations in load capacity and weight. These safety factors help prevent overloading and ensure the cylinder can handle unexpected increases in load or weight. Additionally, incorporating overload protection mechanisms, such as relief valves or load-limiting devices, adds an extra layer of protection against excessive loads.

In summary, a single-acting hydraulic cylinder manages variations in load capacity and weight through adjustable force output, mechanical advantage, load-sensing control, customizable cylinder design, system design considerations, safety factors, and overload protection. These features and considerations allow the cylinder to effectively adapt to changes in load requirements and ensure reliable and efficient operation within a hydraulic system.

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editor by CX 2024-02-14